What is the minimum thickness for sheet metal?

Close-up view of metal sheets in a precision manufacturing process, highlighting the smooth surfaces and edges of the metal components.

Designing parts too thin can cause cracking, distortion, or tool failure. The minimum thickness for sheet metal is typically 0.5 mm for most applications. Below this, handling and forming become unstable without specialized equipment. At Prime, we work with materials from 0.5 mm up to 6 mm, ensuring each thickness meets strength, tolerance, and forming […]

How far should a hole be from a sheet metal bend?

Close-up view of a curved metal sheet with precise measuring marks, showing detailed dimensions and manufacturing accuracy.

Placing a hole too close to a bend can crack your part—or break the tool. As a rule of thumb, holes should be placed at least 2× the material thickness away from a bend. This prevents tearing, distortion, and tooling issues. At Prime, we help clients optimize hole placement for clean bends, long tool life, […]

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